a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. 1 2 4 6 7 8 9 10 11 12 13 customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2151551 r.knepper 18jan2012 t.elbin 18jan2012 m.clifford 18jan2012 1:2 1 4 g - - - - - mm - - a 66 ocean side feed applicator - - 20 - - 20 d4 ecr-15-003249 3mar15 rs lz e ecr-15-015082 14oct2015 djg ds f ecr-16-002618 23feb2016 kh ct g ecr-16-013608 23sep2016 jh ct item no description part no -2 -5 -6 -7 -77 1 - 1 2217302-2 crimper, wire, conical blend 2217302-2 1 1 1 1 1 2 .. 1 item_2 - - - - - - - 3 - 1 1722335-8_us crimper, insulation f 1722335-8 1 1 1 1 1 4 - 1 5-238011-2 block, crimper spacer 5-238011-2 1 1 1 1 - 5 - 1 1-1722335-0_us shear depressor assembly 1-1722335-0 1 1 1 1 - 6 .. 1 item_6 - - - - - - - 7 - 1 2-240641-9 spacer 2-240641-9 1 1 1 1 - 8 - 1 2161316-2 anvil, combination 2161316-2 1 1 1 1 1 9 - 1 462006-6 floating shear, front 462006-6 1 1 1 1 - 10 - 1 2119805-1 shear holder, front 2119805-1 1 1 1 1 - 11 - 1 1-356885-5 stop, shear 1-356885-5 1 1 1 1 - 12 - 1 simp_3-22280-3 spring, compression 3-22280-3 1 1 1 1 - 13 - 1 2119806 insert, shear 2119806-1 1 1 1 1 - 19 - 1 690472-2 stripper 690472-2 1 1 1 1 - 20 - 1 1-18028-2 washer, flat, reg m4 1-18028-2 1 1 1 1 - 21 - 1 2168083-2 scr, skt hd cap, rohs, m4 x 8.0 2168083-2 1 1 1 1 - 23 - 1 980371-4 scr, skt hd shldr 5.0 dia x 6.0 980371-4 1 1 1 1 - 24 - 1 1320928-2 strip guide 1320928-2 1 1 1 1 - 25 - 1 1803142-1 drag, terminal 1803142-1 1 1 1 1 - 26 - 1 356835-1 lever, drag release 356835-1 1 1 1 1 - 27 - 2 simp_22283-1 spring, compression 22283-1 2 2 2 2 - 28 - 1 1-455888-0 spacer, crimper 1-455888-0 1 1 1 1 - 29 - 1 1901086-1 plate, strip guide 1901086-1 1 1 1 1 - 30 - 1 1320908-7 spacer, strip guide 1320908-7 1 1 1 1 - 32 - 1 2161328 hex head, flanged, m5 x 8mm long 2161328-1 1 1 1 1 - 33 - 2 2079383-5 scr, bhsc, rohs (m4 x 20) 2079383-5 2 2 2 2 - 34 - 1 1-1752356-2 support, terminal 1-1752356-2 1 1 1 1 - 35 - 1 2119092-1 bolt, adjustment 2119092-1 1 1 - 1 - 37 - 1 2119085_pre_rev_k fa head, atlantic style 2119085-1 1 1 1 1 - 38 - 1 2119644-2 ram washer, precision 2119644-2 1 1 1 1 - 39 - 1 2119957-1 applicator shim pack 2119957-1 1 1 - 1 - 40 - 1 2119645 disc, numbered fa wire adjustment 2119645-1 1 1 - 1 - 41 - 1 2079383-7 scr, bhsc, rohs (m8 x 25) 2079383-7 1 1 1 1 - 44 - 1 2119370 ram, amp style, side feed 2119370-1 1 1 - 1 - 46 - 1 2-2119656-3 applicator basic assembly, sf 2-2119656-3 1 1 1 1 - 49 - 1 18023-9 scr, skt hd cap m4 x 6.0 18023-9 1 - - - - 50 - 1 690753-2 spacer, tonker 690753-2 1 1 1 1 - 51 - 1 811242-5_old bumper, hold down 811242-5 1 1 1 1 - 52 - 1 5018030-1 nut, hex, reg, rohs, m3 5018030-1 1 1 1 1 - 53 - 2 2168083-8 scr, skt hd cap, rohs, m4 x 16 2168083-8 2 2 2 2 - 54 - 4 2168400-1 shcs, low head, rohs, m4 x 12 2168400-1 4 4 4 4 - 56 - 1 1338685-1 pawl, feed 1338685-1 1 - - - - 59 - 1 5-18022-5 scr, hex hd cap, m4 x 6.0 5-18022-5 1 - - - - 60 - 1 2079383-4 scr, bhsc, rohs (m4 x 8) 2079383-4 1 1 1 1 - 61 - 1 2-18032-5 scr, set, flt point m5 x 20.0 2-18032-5 1 1 1 1 - 62 - 3 992763-5 scr, set, soc, cone point, m3 x 4.0 992763-5 3 3 - 3 - 63 - 1 2119793 limiter, adjustment bolt 2119793-1 1 1 - 1 - 66 - 2 2168078-1 screw, drive, rh, rohs, 2 x .188 2168078-1 2 2 2 2 - 67 - 1 2119740-1 tag,identification 2119740-1 1 - - 1 - 71 - 1 2119956-1 documentation package 2119956-1 1 1 1 1 - 82 - 1 455888-3 spacer, crimper 455888-3 1 1 1 1 - 93 - 1 2168083-6 scr, skt hd cap, rohs, m5 x 65 2168083-6 1 1 1 1 - 95 - 2 2168083-1 scr, skt hd cap, rohs, m3 x 8.0 2168083-1 2 2 2 2 - 96 - 1 1-690438-0 front strip guide 1-690438-0 1 1 1 1 - 99 - 1 2256587-1_simp scr, set, soft tip, m4 2256587-1 1 1 1 1 - 117 - 1 2119944-1 feed finger assembly,sf 2119944-1 - ref ref - - 119 - 1 1-18028-2 washer, flat, reg m4 1-18028-2 1 1 1 1 - 121 - 1 simp_1-22281-8 spring, compression 1-22281-8 1 1 1 1 - 133 .. 1 1633743-1 servo feed latch asm 1633743-1 - 1 1 - - 135 - 1 1901689_empty_ocean_sf memory chip, programmed see note 4 - ref ref - - 136 - 1 2119799 holder,feed finger, af 2119799-1 1 - - - - 137 - 1 3-23627-7 pin, retain, grvd, 3/16 x .854 3-23627-7 1 - - - - 163 - 1 240638 spring, feed finger 240638-1 1 - - - - 164 - 1 counter_994970 counter, magnetic 994970-2 ref ref ref ref - 166 - 1 994969-1_gatd magnet, rare earth high energy 994969-1 1 1 1 1 - 172 - 2 21045-3 ring, retain, extern, 3/16 crescent 21045-3 2 - - - - 198 .. 1 1901094-3 spacer, feeder 1901094-3 - 1 1 - - 213 - 1 2119740-2 tag,identification 2119740-2 - 1 1 - - 238 - 1 2063440-1 air feed module 2063440-1 1 - - - - 240 - 2 2168400-6 shcs, low head, rohs, m5 x 16 2168400-6 - 2 2 - - 241 - 1 7-18023-7 scr, skt hd cap m3 x 4.0 7-18023-7 1 1 1 1 - 242 - 1 2119083 retainer, insulation dial 2119083-1 1 1 1 1 - 243 - 1 2079764 washer, wave spring, crest-to-crest 2079764-1 1 1 1 1 - item no description part no -2 -5 -6 -7 -77 244 - 1 2119082-4 cam, snail, insulation adjustment 2119082-4 1 1 1 1 - 245 - 1 2119758 ram, amp style, side feed, non-adj. 2119758-1 - - 1 - - 246 - 1 1-22279-3_simp spring, compression 1-22279-3 1 1 - 1 - 247 - 1 2119798-1 detent pin 2119798-1 1 1 - 1 - 248 - 1 2119641-1 feed cam, air feed 2119641-1 1 - - - - 249 - 1 2079988_gatd bushing, lch5-12, misumi 2079988-1 1 - - - - 250 - 1 2119640-1 push rod, air feed 2119640-1 1 - - - - 252 - 1 8-21084-0_gatd o-ring, .676 id, .070 dia. mat. 8-21084-0 1 1 - 1 - 260 - 1 2119957-2 applicator shim pack 2119957-2 - - 1 - - 268 - 1 2-1722335-1_us thread bolt gewindebolzen 2-1722335-1 1 1 1 1 - atlantic version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2151551 -2 g fine crimp height adjust pneumatic - - - - - - - servo latch plate 2119951-1 - 8- 2151551 -5 1901094-3 - 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2151551 -4 - - - 2151551 -5 g fine crimp height adjust servo latch plate - - - - - - - pneumatic feed 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1 2151551 -6 g non-crimp height adjust servo latch plate - - - - - - - - - - - - - - 2151551 -7 g fine crimp height adjust none - - - - - - - 7- 2151551 -7 a crimp tooling kit - - - - - - - - terminal data: te terminal te crimp specification terminal name: amp mcp 6.3/4.8 k litealum contact wire strip length insulation diameter range 3.40-4.00 mm [.134 -.157 in] n 3.56-3.74mm [.140-.147 in] terminal application specification 114-94204 - - - - - terminals applied te terminal c1__dwg_pn_1_0 te terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 te terminal c1__dwg_pn_4_0 2-2177839-1 c1__dwg_pn_1_1 2-2177839-3 c1__dwg_pn_2_1 wire size crimp height mm [inch] 4.00mm2 w1__dwg_wgauge_1 1.90#0.04 [.0748#.0016] w1__dwg_crimp_ht_1 applicator data crimp size type wire 3.30 mm [.130] f insul 4.06 mm [.160] f applicator instructions 408-10389 crimp height reference setting 8.5 w1__fa_setting_1 set up gauge 2119599-1 atlantic version shown on sheets 1 of 4 & 2 of 4 (pacific version shown on sheets 3 of 4 & 4 of 4) recommended spare parts grease bearing surfaces lightly 3. lubricate daily per the applicator instruction sheet supplied with the applicator. applicator specific data to be entered into blank memory chip at assembly. see below for part number: pneumatic feed with "smart applicator" conversion: 8-2151551-4 servo feed with "fine crimp height adjust": 8-2151551-5 servo feed with "non-crimp height adjust": 8-2151551-6 5. adjustment of the stripper may be required when moving the applicator between bench and leadmaker applications. apply part number 1-23419-5 loctite to threads of items 62. apply part number 2-23419-6 loctite to threads of items 99 & 242. for -6 only apply part number 1-23419-5 loctite to threads of items 37. grease threads, groove and o-ring on items 35 & 252. magnet, item 166 must be oriented correctly in order to properly actuate the counter. crimp height reference setting was the setting used when the applicator was qualified at the factory. adjustment may be necessary when running applicator in the field. terminal pitch not compatible with mechanical feed. to convert the applicator to a non-carrier cutting style, remove item 13 and attach to the location on the back side of the housing. refer to instruction sheet for additional information. when assembling a non crimp height adjust applicator (-6) use shims from item 260 to achieve a nominal shim height. set the fine crimp height adjustment head to proper crimp height prior to tightening/locking the brass tip set screw, item 99, against the adjustment bolt threads. 14. applicator to be used in conjunction with leadmaker intigration kit, p/n 2280475-1 for clamping and sensing of feed track. *warning on installation, set wire disc, item 40 to largest wire size setting. use of settings below minimum required crimp height setting will cause damage to crimp tooling. sheets 3 & 4 are not required for atlantic version 1 1 1 1 1 4 4 12 1 9 10 6 6 6 7 7 8 6 13
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. - see sheet 1 - - - customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2151551 r.knepper 18jan2012 t.elbin 18jan2012 m.clifford 18jan2012 1:2 2 4 g - - - - - mm - - a 66 ocean side feed applicator - - 20 - - 20 a pneumatic 1.5 0.5 0.20 terminal strip can move freely with a minimum of side clearance terminal strip can move freely atlantic version shown on sheets 1 of 4 & 2 of 4 (pacific version shown on sheets 3 of 4 & 4 of 4) 4 35 40 37 9 24 38 242 33 60 41 54 21 28 82 30 34 67 32 243 244 46 10 241 11 63 3 44 247 13 12 66 62 246 245 213 1 8 20 166 252 39 260 feed type 54 164 a 119 7 23 25 26 27 50 51 52 53 61 95 96 5 19 29 93 268 121 99 34 8 ref ref 9 max 29 ref terminal support location 49 248 250 249 238 136 137 163 172 135 240 133 198 117 ref cam positions sheets 3 & 4 are not required for atlantic version ref 30 ref feed track position item 30 located at rear holes feed track position guide by wire barrel 59 56 11 2 2 2 2 8 2 7 7 2 1 1 1 1 1 1 11 6 6 6 13 6 air feed 30mm stroke 40mm stroke 4 2 servo latch plate a servo feeder not included
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. 6 7 8 9 10 11 12 - see sheet 1 - - - customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2151551 r.knepper 18jan2012 t.elbin 18jan2012 m.clifford 18jan2012 1:2 3 4 g - - - - - mm - - a 66 ocean side feed applicator - - 20 - - 20 set up gauge 2119599-1 applicator data crimp size type wire 3.30 mm [.130] f insul 4.06 mm [.160] f applicator instructions 408-10389 terminal data: te terminal te crimp specification terminal name: amp mcp 6.3/4.8 k litealum contact wire strip length insulation diameter range 3.40-4.00 mm [.134 -.157 in] n 3.56-3.74mm [.140-.147 in] terminal application specification 114-94204 - - - - - terminals applied te terminal c1__dwg_pn_1_0 te terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 te terminal c1__dwg_pn_4_0 2-2177839-1 c1__dwg_pn_1_1 2-2177839-3 c1__dwg_pn_2_1 wire size crimp height mm [inch] 4.00mm2 w1__dwg_wgauge_1 1.90#0.04 [.0748#.0016] w1__dwg_crimp_ht_1 crimp height reference setting 8.5 w1__fa_setting_1 pacific version shown on sheets 3 of 4 & 4 of 4 (atlantic version shown on sheets 1 of 4 & 2 of 4) item no description part no -22 -25 -27 -77 1 - 1 2217302-2 crimper, wire, conical blend 2217302-2 1 1 1 1 2 .. 1 item_2 - - - - - - 3 - 1 1722335-8_us crimper, insulation f 1722335-8 1 1 1 1 4 - 1 5-238011-2 block, crimper spacer 5-238011-2 1 1 1 - 5 - 1 1-1722335-0_us shear depressor assembly 1-1722335-0 1 1 1 - 6 .. 1 item_6 - - - - - - 7 - 1 2-240641-9 spacer 2-240641-9 1 1 1 - 8 - 1 2161316-2 anvil, combination 2161316-2 1 1 1 1 9 - 1 462006-6 floating shear, front 462006-6 1 1 1 - 10 - 1 2119805-1 shear holder, front 2119805-1 1 1 1 - 11 - 1 1-356885-5 stop, shear 1-356885-5 1 1 1 - 12 - 1 simp_3-22280-3 spring, compression 3-22280-3 1 1 1 - 13 - 1 2119806 insert, shear 2119806-1 1 1 1 - 19 - 1 690472-2 stripper 690472-2 1 1 1 - 20 - 1 1-18028-2 washer, flat, reg m4 1-18028-2 1 1 1 - 21 - 1 2168083-2 scr, skt hd cap, rohs, m4 x 8.0 2168083-2 1 1 1 - 23 - 1 980371-4 scr, skt hd shldr 5.0 dia x 6.0 980371-4 1 1 1 - 24 - 1 1320928-2 strip guide 1320928-2 1 1 1 - 25 - 1 1803142-1 drag, terminal 1803142-1 1 1 1 - 26 - 1 356835-1 lever, drag release 356835-1 1 1 1 - 27 - 2 simp_22283-1 spring, compression 22283-1 2 2 2 - 28 - 1 1-455888-0 spacer, crimper 1-455888-0 1 1 1 - 29 - 1 1901086-1 plate, strip guide 1901086-1 1 1 1 - 30 - 1 1320908-7 spacer, strip guide 1320908-7 1 1 1 - 32 - 1 2161328 hex head, flanged, m5 x 8mm long 2161328-1 1 1 1 - 33 - 2 2079383-5 scr, bhsc, rohs (m4 x 20) 2079383-5 2 2 2 - 34 - 1 1-1752356-2 support, terminal 1-1752356-2 1 1 1 - 38 - 1 2119644-2 ram washer, precision 2119644-2 1 1 1 - 39 - 1 2119957-1 applicator shim pack 2119957-1 1 1 1 - 40 - 1 2119645 disc, numbered fa wire adjustment 2119645-1 1 1 1 - 41 - 1 2079383-7 scr, bhsc, rohs (m8 x 25) 2079383-7 1 1 1 - 49 - 1 18023-9 scr, skt hd cap m4 x 6.0 18023-9 1 - - - 50 - 1 690753-2 spacer, tonker 690753-2 1 1 1 - 51 - 1 811242-5_old bumper, hold down 811242-5 1 1 1 - 52 - 1 5018030-1 nut, hex, reg, rohs, m3 5018030-1 1 1 1 - 53 - 2 2168083-8 scr, skt hd cap, rohs, m4 x 16 2168083-8 2 2 2 - 56 - 1 1338685-1 pawl, feed 1338685-1 1 - - - 59 - 1 5-18022-5 scr, hex hd cap, m4 x 6.0 5-18022-5 1 - - - 61 - 1 2-18032-5 scr, set, flt point m5 x 20.0 2-18032-5 1 1 1 - 62 - 3 992763-5 scr, set, soc, cone point, m3 x 4.0 992763-5 3 3 3 - 63 - 1 2119793 limiter, adjustment bolt 2119793-1 1 1 1 - 66 - 2 2168078-1 screw, drive, rh, rohs, 2 x .188 2168078-1 2 2 2 - 67 - 1 2119740-1 tag,identification 2119740-1 1 - 1 - 71 - 1 2119956-1 documentation package 2119956-1 1 1 1 - 82 - 1 455888-3 spacer, crimper 455888-3 1 1 1 - 93 - 1 2168083-6 scr, skt hd cap, rohs, m5 x 65 2168083-6 1 1 1 - 95 - 2 2168083-1 scr, skt hd cap, rohs, m3 x 8.0 2168083-1 2 2 2 - 96 - 1 1-690438-0 front strip guide 1-690438-0 1 1 1 - 99 - 1 2256587-1_simp scr, set, soft tip, m4 2256587-1 1 1 1 - 117 - 1 2119944-1 feed finger assembly,sf 2119944-1 - ref - - 119 - 1 1-18028-2 washer, flat, reg m4 1-18028-2 1 1 1 - 121 - 1 simp_1-22281-8 spring, compression 1-22281-8 1 1 1 - 133 .. 1 1633743-1 servo feed latch asm 1633743-1 - 1 - - 135 - 1 1901689_empty_ocean_sf memory chip, programmed see note 4 - ref - - 136 - 1 2119799 holder,feed finger, af 2119799-1 1 - - - 137 - 1 3-23627-7 pin, retain, grvd, 3/16 x .854 3-23627-7 1 - - - 139 - 1 2119092-2 bolt, adjustment 2119092-2 1 1 1 - 140 - 1 2119650 ram, asian style, side feed 2119650-1 1 1 1 - 141 - 1 2-2119656-4 applicator basic assembly, sf 2-2119656-4 1 1 1 - 143 - 4 2168400-5 shcs, low head, rohs, m4 x 20 2168400-5 4 4 4 - 144 - 1 2079383-8 scr, bhsc, rohs (m4 x 16) 2079383-8 1 1 1 - 145 - 1 2119798-2 detent pin 2119798-2 1 1 1 - 151 - 1 2119641-2 feed cam, air feed 2119641-2 1 - - - 152 - 1 8-21084-1_gatd o-ring, .801 id, .070 dia. mat. 8-21084-1 1 1 1 - 163 - 1 240638 spring, feed finger 240638-1 1 - - - 164 - 1 counter_994970 counter, magnetic 994970-2 ref ref ref - 166 - 1 994969-1_gatd magnet, rare earth high energy 994969-1 1 1 1 - 172 - 2 21045-3 ring, retain, extern, 3/16 crescent 21045-3 2 - - - 198 .. 1 1901094-3 spacer, feeder 1901094-3 - 1 - - 213 - 1 2119740-2 tag,identification 2119740-2 - 1 - - 238 - 1 2063440-1 air feed module 2063440-1 1 - - - 240 - 2 2168400-6 shcs, low head, rohs, m5 x 16 2168400-6 - 2 - - 241 - 1 7-18023-7 scr, skt hd cap m3 x 4.0 7-18023-7 1 1 1 - item no description part no -22 -25 -27 -77 242 - 1 2119083 retainer, insulation dial 2119083-1 1 1 1 - 243 - 1 2079764 washer, wave spring, crest-to-crest 2079764-1 1 1 1 - 244 - 1 2119082-4 cam, snail, insulation adjustment 2119082-4 1 1 1 - 246 - 1 1-22279-3_simp spring, compression 1-22279-3 1 1 1 - 249 - 1 2079988_gatd bushing, lch5-12, misumi 2079988-1 1 - - - 250 - 1 2119640-1 push rod, air feed 2119640-1 1 - - - 251 - 1 2119782 fine adjust head asm, pacific style 2119782-1 1 1 1 - 268 - 1 2-1722335-1_us thread bolt gewindebolzen 2-1722335-1 1 1 1 - pacific version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2- 2151551 -2 g fine crimp height adjust pneumatic - - - - - - - servo latch plate 2119951-1 - 8- 2151551 -5 1901094-3 - 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2151551 -4 - - - 2- 2151551 -5 g fine crimp height adjust servo latch plate - - - - - - - pneumatic feed 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1 2- 2151551 -7 g fine crimp height adjust none - - - - - - - 7- 2151551 -7 a crimp tooling kit - - - - - - - - recommended spare parts grease bearing surfaces lightly 3. lubricate daily per the applicator instruction sheet supplied with the applicator. applicator specific data to be entered into blank memory chip at assembly. see below for part number: pneumatic feed with "smart applicator" conversion: 8-2151551-4 servo feed with "fine crimp height adjust": 8-2151551-5 5. adjustment of the stripper may be required when moving the applicator between bench and leadmaker applications. apply part number 1-23419-5 loctite to threads of items 62. apply part number 2-23419-6 loctite to threads of items 99 & 242. grease threads, groove and o-ring on items 139 & 152. magnet must be oriented correctly in order to properly actuate the counter. crimp height reference setting was the setting used when the applicator was qualified at the factory. adjustment may be necessary when running applicator in the field. terminal pitch not compatible with mechanical feed. to convert the applicator to a non-carrier cutting style, remove item 13 and attach to the location on back side of the housing. refer to instruction sheet for additional information. set the fine crimp height adjustment head to proper crimp height prior to tightening/locking the brass tip set screw, item 99, against the adjustment bolt threads. 13. applicator to be used in conjunction with leadmaker intigration kit, p/n 2280475-1 for clamping and sensing of feed track. *warning on installation, set wire disc, item 40 to largest wire size setting. use of settings below minimum required crimp height setting will cause damage to crimp tooling. sheets 1 & 2 are not required for pacific version 1 2 4 9 1 1 1 1 1 1 4 10 6 6 7 7 8 6 12
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. - see sheet 1 - - - customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2151551 r.knepper 18jan2012 t.elbin 18jan2012 m.clifford 18jan2012 1:2 4 4 g - - - - - mm - - a 66 ocean side feed applicator - - 20 - - 20 a pneumatic 1.5 0.5 0.2 terminal strip can move freely terminal strip can move freely with a minimum of side clearance pacific version shown on sheets 3 of 4 & 4 of 4 (atlantic version shown on sheets 1 of 4 & 2 of 4) feed type 49 151 250 249 238 136 137 163 172 135 240 133 198 117 ref cam positions sheets 1 & 2 are not required for pacific version ref feed track position item 30 located at rear holes feed track position guide by wire barrel ref 1 4 8 9 10 11 12 13 19 20 21 24 28 30 32 33 34 139 38 39 40 41 140 141 143 144 62 63 66 67 82 166 213 241 242 243 244 246 145 251 152 143 164 a 119 7 23 25 26 27 50 51 52 53 95 96 3 5 29 61 93 121 268 99 29 ref 30 ref ref terminal support location 34 8 9 max 59 56 4 2 servo latch plate a servo feeder not included 30mm stroke air feed 7 7 8 2 2 2 2 2 11 1 1 1 1 1 1 11 6 6 6 12
|
